High Pressure Hydraulic Tooling and Equipment Testing: Make sure yours is safe and compliant.

Making sure your high-pressure tooling and equipment is safe and compliant has always been a challenge. Recognising the impact of on-site testing and repair duration on operational efficiency for any site with hydraulic equipment, a mobile testing service makes economic and environmental sense.

In this blog, the experts at Custom Fluidpower will explain the benefits of mobile high pressure hydraulic tooling and equipment testing, shedding light on some fundamental principles and functions. We’ll explore some key components and the significance of service flexibility across a range of heavy industries such as mining, marine, manufacturing and agriculture.

For efficiency and compliance of high-pressure hydraulic tooling and equipment in all industrial applications, it is essential to ensure an experienced team are supporting your requirements and ongoing maintenance challenges, with this blog providing valuable insights.

What is a hydraulic tool testing trailer?

A high-pressure hydraulic tool testing trailer unit is a self-contained, mobile system that facilitates a wide range of testing, tagging, servicing and minor repairs to various high pressure hydraulic tooling and equipment. It ensures tooling and equipment safety, reliability and peak performance with minimal downtime, an excellent on-site option for all operators on sites using high-pressure tooling and equipment.

When designing a high-pressure hydraulic tool testing trailer, the variety of tasks that must be completed will determine the most useful components. These might include (but are not limited to) pressure testing equipment, flow meters, heat readers, voltage detectors, tags, valve testers, data loggers and calibration tools.

Along with these testing and minor repair tools, a hydraulic testing trailer can also be equipped with standard and customised repair kits and tools designed to apply them on site.

What sets one mobile high-pressure tooling and equipment unit apart from another?

A mobile high pressure hydraulic tooling and equipment testing trailer unit has the potential to play a pivotal role for numerous industries that utilise high pressure hydraulic tooling and equipment. The mining, manufacturing, construction, material handling and transportation sectors are especially impacted by maintenance and repair downtime.

Considering the wide array of maintenance tasks, on-the-spot compliance testing and minor repairs that can be enabled, a well-designed service mobile high-pressure hydraulic tooling and equipment testing unit is crucial.

Are your Hydraulic Tools and Equipment up to the challenge?

Mandated high-pressure tooling and equipment testing and tagging

The evolution of high-pressure tooling and equipment testing can be traced back to a pivotal moment in Australian legislation. Regular testing and tagging for high-pressure hydraulic tooling and equipment was mandated. This development significantly impacted sectors like mining, civil construction and power generation maintenance workshops, and on-site contractors, as equipment must be routinely inspected, tested, and tagged irrespective of its operational state.

Repairs and reporting

Quality workmanship on minor repairs and speedy reporting minimises the need to remove tooling and equipment from site for minor repairs. This can have a meaningful impact on an operator’s cost and downtime. The evolution of our mobile service is proving a great help for all operators using high pressure tooling and equipment.

Here are the key areas a purpose-built, well-engineered mobile testing unit can conveniently provide help:

1. Ensuring Safety

High pressure tooling and equipment operate under extremely high pressures, and any malfunction can result in severe injuries or fatalities. Regular testing and inspection ensure that:

• Equipment operates within safe pressure limits.
• Seals, hoses, connectors, plugs and caps are in good condition, preventing catastrophic failures.

2. Compliance with Standards

Australia has stringent safety and operational standards, such as those outlined by Safe Work Australia and industry guidelines. Regular testing and inspection ensures adherence to:

• Australian Standards (AS/NZS) for equipment safety and reliability.
• Legal requirements to prevent non-compliance penalties and liabilities.
• Individual site compliance.

3. Optimising Performance

Testing and inspection verify that high pressure hydraulic tooling and equipment operates at peak efficiency, ensuring:

• Reduced downtime due to unexpected failures.
• Lower operating costs by maintaining energy efficiency.

4. Preventing Environmental Hazards

High pressure hydraulic tooling and equipment can leak oil, posing risks to the environment. Testing and inspection helps:

• Detect and repair leaks early.
• Prevent contamination of soil and water, adhering to environmental regulations.

5. Extending Equipment Life

Routine testing, inspection and maintenance extends the lifespan of high-pressure hydraulic tooling and equipment by identifying issues like:

• Wear and tear of components.
• External and internal corrosion or contamination.

6. Supporting Insurance and Risk Management

Insurance providers often require evidence of regular testing and certification to:

• Validate claims in case of incidents or accidents.
• Reduce premium costs by demonstrating proactive risk management.

7. Adapting to Harsh Australian Conditions

Australia’s extreme temperatures, humidity, and dust can accelerate wear on high pressure hydraulic tooling and equipment. Regular testing and inspection ensure tools are:

• Resilient to environmental impacts.
• Calibrated for optimal operation in varied conditions.

8. Workplace Productivity and Reputation

Reliable equipment minimises disruptions and downtime, enhancing:

• Productivity by avoiding unnecessary delays.
• Trust and reputation with clients, ensuring repeat business.

Testing and inspection of high-pressure hydraulic tooling and equipment isn’t just a legal or technical requirement; it’s a vital practice for ensuring safety, efficiency, and sustainability in Australian industries.

Don’t forget to seek out high-pressure hydraulic tooling and equipment testing experts

As highlighted in this blog, unnecessary downtime impacts operational efficiency for sites with high pressure hydraulic tooling and equipment.

Recognising an opportunity, Custom Fluidpower’s innovative team designed a specialised mobile high-pressure tooling and equipment testing trailer that exceeded the capability of competitor units. The trailer hit the road in July 2024 and is proving a hit with operators across the Hunter Region and beyond.

Key features and capabilities of the Singleton-based high pressure hydraulic tooling and equipment testing trailer

• Specially designed, manufactured and certified testing frame to 120 Tonne
• Pressure testing capability up to 10,000 PSI
• Rapid data reporting
• Testing and tagging
• Calibration tools for a wide range of machinery and hydraulic equipment
• On-site service capability
• On-site repair expertise
• High-pressure tooling and equipment supply
• Backed by a National branch network

This superior mobile unit facilitates a wider range of testing, tagging, servicing, and minor repairs than typically included on units operated by our industry counterparts. Our engineers drew on the extensive field experience of our team during the design phase, and this ensures our trailer delivers equipment safety, reliability and peak performance with minimal downtime.

CLICK HERE to download our brochure.

Contact Custom Fluidpower for all your high-pressure hydraulic tooling and equipment needs.

Our experienced team is here to keep your equipment in optimal condition, ready for the next task.

Contact the team on 02 6575 5500 for more information on the full range of services at the Singleton branch.