News & Insights
How to Safely Operate Hydraulic Equipment
The safe operation of hydraulic equipment is critical in various industries due to its ubiquitous use. Hydraulic equipment is widely employed across a range of heavy machinery, construction equipment, automotive systems, aviation controls and more. Hydraulic systems harness the power of fluid to generate, control, and transmit forces. However, it is important to note that hydraulic equipment can pose serious risks if not operated with proper care and knowledge.
Operating hydraulic equipment safely and effectively through a comprehensive understanding of its principles, components, and safety protocols is crucial. Whether you are an experienced professional or a beginner looking to enter the field, it is vital that you equip yourself with the necessary information and best practices to ensure the safe and efficient operation of hydraulic equipment.
The experts at Custom Fluidpower have created this blog to shed light on the best practices and safety guidelines to ensure the safe operation of hydraulic equipment in diverse industrial settings.
Why is health and safety important when operating hydraulic equipment?
- Injuries: Hydraulic equipment operates under high pressure and mishandling can lead to severe injuries.
- Property Damage: Hydraulic system failures can cause significant damage to equipment and surrounding infrastructure.
- Efficiency: Safe operating practices are closely linked to operational efficiency. By using and maintaining hydraulic equipment correctly, operators enhance productivity, reduce downtime, and extend equipment lifespan.
- Compliance: Governments and regulatory bodies have established safety regulations and standards for hydraulic equipment operation.
- Compliance with these guidelines is crucial for maintaining workplace safety, avoiding penalties, legal consequences, and safeguarding the organisation’s reputation.
What are the common hazards associated with hydraulic equipment?
While hydraulic equipment offers numerous benefits, it is important to be aware of the hazards associated with its use. One of the most common hazards is the risk of hydraulic fluid leakage. Hydraulic fluid is usually high pressure systems, and a leak can cause the fluid to escape rapidly, creating a slip and fall hazard. The fluid can also be hot, causing burns to the skin, or toxic, posing a risk to human health. It is important to wear appropriate protective clothing, including gloves and eye protection, when working with hydraulic equipment.
Another hazard associated with hydraulic equipment is the risk of hydraulic system failure. This can occur due to a variety of reasons, including damage to components, overuse, or poor maintenance. Hydraulic system failures can cause equipment to malfunction or even collapse, posing a risk to workers and bystanders. It is essential to regularly inspect and maintain hydraulic equipment to reduce the risk of failure.
High-pressure fluid injection is another hazard associated with hydraulic equipment. If a person’s skin comes into contact with a pressurised hydraulic fluid, it can penetrate deep into the tissue, causing severe damage or even amputation. It is crucial to ensure that hydraulic equipment is properly maintained and operated by trained personnel to minimise the risk of high-pressure fluid injection injuries.
Operating hydraulic equipment safely
Mitigating the hazards associated with hydraulic equipment is essential for preventing workplace accidents. One of the most effective ways to mitigate these hazards is through proper training of workers. Workers should be trained on the safe operation of hydraulic equipment, including the hazards associated with its use and the proper procedures for shutting down and locking out the system. Workers should also be trained on the proper use of personal protective equipment such as gloves, eye protection, and clothing, to reduce the risk of injury.
Another way to mitigate the hazards associated with hydraulic equipment is through regular maintenance and inspections. Hydraulic systems should be inspected for damage or wear and tear, and any issues should be addressed promptly to reduce the risk of system failure. Regular maintenance, such as fluid changes and filter replacements, can also help to prevent system failures and reduce the risk of hydraulic fluid leaks.
Employers can also mitigate the hazards associated with hydraulic equipment by implementing health and safety procedures and policies. This may include establishing safety committees or teams, conducting regular safety audits, and providing workers with safety incentives. Employers should also provide workers with access to safety resources such as safety manuals, safety training programs, and safety experts, to ensure that workers have the resources they need to stay safe.
Learn more about Hydraulic equipment and systems safety from the NSW Government’s SafeWork.